Hot Export: Mass Production Solutions and Customization Process for Silk Screen Printed Glass
In the global glass products trade market, silk screen printed glass has become a hot export category by virtue of its advantages in pattern customization and functional diversification.From brand logo curtain walls in commercial buildings to touch panels for smart homes, the demand for international orders has been growing at an annual rate of 15%. This article focuses on the export scenario, analyzing the end-to-end solutions for silk screen printed glass from process selection to delivery, helping glass export enterprises seize the global market.
Core Export Competitiveness of Silk Screen Printed Glass
1. Cross-cultural Pattern Expressiveness
UK Luxury Brand Case: Customized window glass for an international brand (e.g., Burberry), using matte gold UV ink to silk screen the brand's check pattern and logo. Achieves metallic texture through 3-layer ink overlay process, with color difference ΔE<1.2 after QUV accelerated aging test (1000 hours). This solution has been applied to 27 flagship stores worldwide.
2. Functional Technological Breakthrough
US Silicon Valley Smart Device Case: Customized touch glass panels for smart home manufacturers, using anti-static ink (resistance value 10⁶-10⁹Ω) to silk screen capacitive sensing patterns. Passes UL94 V-0 fire certification, compatible with Amazon Echo smart mirrors and other devices, with a single-batch production capacity of 8,000 pieces/month.
Mass Production & Delivery Solutions
1. Efficient Process Combination
German Supermarket Chain Case: Undertaking a 32,000㎡ brand logo glass order for Edeka supermarkets, adopting the "UV Silk Screen + Automated Production Line" model:
Screen Precision: 200-mesh stainless steel screen, achieving LOGO line precision of ±0.15mm
Capacity Data: 600㎡ daily capacity per production line, 3x efficiency improvement over traditional processes
Delivery Cycle: Completed full delivery in 60 days, 45 days ahead of contract schedule
2. Supply Chain Elastic Management
Middle East Hotel Group Case: Supplying 12,000㎡ of bathroom partition glass for Rotana Hotels:
Raw Sheet Stock: Signed VMI agreement with Xinyi Glass, 8mm ultra-clear glass available for emergency allocation within 48 hours
Screen Strategy: Customized 8 main screens + 2 backup screens to handle ink blockage emergencies
Capacity Scheduling: 3 production lines running in parallel, completed delivery in 60 days, 15 days ahead of customer requirements
3. International Quality Control System
EU Curtain Wall Project Case: 20,000㎡ silk screen printed glass curtain wall for RAI Exhibition Center in the Netherlands:
Certification Combination: EN 12150 (glass safety) + EN 13501 (fire protection) dual certification
Testing Standards:✅ Ink Adhesion: Cross-cut test level 0 (ISO 2409 standard)✅ Weather Resistance: QUV aging for 1000 hours, color difference ΔE<1.5
Repeat Order: Awarded 20,000㎡ phase II order due to zero-defect delivery
Custom Order Full Process Management
1. Culturally Adapted Design
Saudi Mall Case: Customized partition glass for a Riyadh commercial center:
Pattern Strategy: Avoided figurative elements, adopted a combination design of Arabic calligraphy and geometric star patterns
Visualization Tool: 3D modeling to simulate lighting effects, reducing customer confirmation cycle from 21 days to 7 days
Religious Compliance: Passed pattern review by Saudi Standards Bureau (SASO) with zero revisions
2. Certification & Sampling System
Australian Hospital Case: Antibacterial glass order for a Sydney medical center:
Function Realization: Silver ion antibacterial ink, 99.9% kill rate in AS/NZS 4822 test
Safety Certification: ASTM E84 fire test (flame spread index 18)
Industry Access: Certified as an Australian medical device supplier and included in government project recommendation list
3. Cross-border Packaging Solution
Brazil Display Case Case: Luxury display case glass exported to São Paulo:
Packaging Structure: Three-layer protection of wooden crate + honeycomb cardboard + air column bag
Corner Protection: L-shaped aluminum alloy corners + EPE pearl cotton filling
Transportation Test: ISTA 3A standard simulation of sea freight, 0% damage rate, designated as the global packaging standard by Brazilian customers
International Certification Compliance Guide
1. Regional Standard Response
Target Market | Core Certifications | Key Test Items |
EU | EN 12150 + EN 717-1 | Tempered glass safety + formaldehyde emission |
USA | ASTM C1048 + UL746C | Glass performance + ink chemical resistance |
Russia | GOST R 52331-2005 | -40℃~70℃ temperature resistance + ink adhesion |
Middle East | SASO 2870 + GSO 1660 | UV resistance + pattern religious compliance |
2. Certification Cycle Management
Russia GOST Certification Case: Launched certification 6 months in advance for a Moscow office building project:
Testing Focus: Ink stability under extreme temperature difference (-40℃ freezing for 24h without cracking)
Certification Achievement: Became the first Chinese glass supplier certified in Moscow CBD
Order Conversion: Awarded 5,000㎡ initial order + 3,000㎡ renewal order
Export Data Dashboard (2024)
Main Markets: EU (38%), North America (25%), Middle East (18%)
Best-selling Thickness: 5-8mm ultra-clear tempered glass (62% share)
Customization Cycle: 7 days for standard patterns, 15 days for complex processes
Price Range: $8-25/㎡ (fluctuates by process complexity)
With the global upgrading of commercial spaces and the smart home trend, silk screen printed glass is becoming a profit growth pole for export glass shops. Through the three strategies of process standardization, certification pre-approval, and supply chain elasticity, enterprises can effectively enhance their international order capability. For certification materials of specific markets or capacity evaluation models, please contact our shop customer service for customized solutions.